Panasonic designed the NPM-VF odd-form solution to address increasing global labor costs and manual assembly complexity. The new platform, built from the award-winning NPM Platform, introduces several innovative solutions to reduce labor requirements and cost, while boosting productivity, enhancing versatility, and helping ensure quality through-hole and odd-form component insertions.
Odd-form automation requires more than placement, so the NPM-VF integrates an active, under-board clinch, which traverses the population area. Adopted from Panasonic’s pioneering through-hole technology, the active clinch system can secure various through-hole lead diameters at multiple rotations. Yet, when not required, the clinch doubles as localized board support for snap-in/press-fit components. Panasonic is simplifying odd-form and manual assembly with a solution that helps reduce labor costs, improve quality, and minimize resource challenges.
Body Chuck for gripping large odd-form devices without a pick surface (e.g. power transformers)
Lead Chuck for gripping radial lead through-hole devices (e.g. electrolytic capacitors)
Swing Nozzle for inserting through-hole devices oriented in packaging different than insertion orientation
Reduces labor costs, simplifies complex assembly, and increases production quality
Adapts through-hole technologies like active clinching, lead cutting, and part feeding from Panasonic’s 50+ years of through-hole innovation
| Model ID | NPM-VF |
|---|---|
| Model No. | NM-EJR9A: Standard Conveyor |
| PCB Dimensions (mm) | L 50 x W 50 ~ L 510 x W 460 |
| PCB Dimensions (mm) | Standard Conveyor: L 50 x W 50 ~ L 510 x W 460 Anvil Conveyor (Option): L 50 x W 50 ~ L 460 x W 400 |
| Max. PCB Mass * | Standard Conveyor & Anvil Conveyor: Up to 3kg [*1] |
| PCB Thickness | Standard Conveyor & Anvil Conveyor: 0.3 ~ 8 mm |
| PCB Flow | Standard Conveyor & Anvil Conveyor: Left ← Right / Left → Right (Flow direction is selectable) |
| Insertion Direction | Standard Conveyor & Anvil Conveyor: 360º (± 180º ) *1 degree unit |
| Insertion Push Force | Standard Conveyor & Anvil Conveyor: Up to 100 N |
| PCB Exchange Time | Standard Conveyor: 4.5 s Anvil Conveyor (Option): 5.5 s |
| Applicable Components | Standard Conveyor & Anvil Conveyor: Max. dimensions : L 130 mm × W 35 mm × H 60 mm • L 150 mm × W 38 mm × H 29 mm Max. component mass : 200g |
| Electric Source | 3-phase AC 200, 220, 380, 400, 420, 480 V 2.7 kVA |
| Pneumatic Source | 0.5 ~ 0.8 MPa, 200 L /min (A.N.R.) |
| Dimensions (mm) | W 1,866 x D 2,332 x H 1,554 (Main body only) W 2,166 x D 2,332 x H 1,554 (When downstream extension conveyor is connected) Note: Excluding the monitor, signal tower and ceiling fan cover. |
| Mass | 2,590 kg (Only for main body : This differs depending on the option configuration) |
*Values such as maximum speed may vary depending on operating conditions.
*Please contact I.C.T for details.
[*1]: PCB mass after insertion (including carrier mass)
FAQ:
Q: What is a component insertion machine?
A component insertion machine, also known as an insertion machine or component inserter, is a piece of equipment used in electronics manufacturing. It is designed to automate the process of inserting electronic components into pre-drilled holes (through-holes) on a printed circuit board (PCB). These components can include radial leaded components like capacitors, resistors, diodes, and connectors. Unlike surface mount technology (SMT), which places components on the PCB's surface, insertion machines are used for through-hole components.
Q: What is the function of an insertion machine?
The primary function of an insertion machine is to automate and expedite the insertion of through-hole electronic components into a PCB. This process involves:
Identifying the correct component from a feeder or magazine.
Orienting and aligning the component correctly.
Inserting the component's leads or pins into the corresponding holes on the PCB.
Securing the component in place, typically through soldering or clinching.
By automating this process, insertion machines significantly improve production efficiency and accuracy in the assembly of electronic circuits. They are commonly used in applications where through-hole components are preferred or required for specific electronic designs or industry standards.
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