I.C.T-OFM | Advanced Odd Form Insertion Machine

I.C.T Advanced Odd Form Inserter Machine

The I.C.T Odd Form Insertion Machine is an innovative, high-performance solution designed to address the challenges of special-shaped component insertion in PCB assembly. Combining speed, versatility, and efficiency, this machine ensures seamless integration into your production line without compromising overall productivity. With modular design and cutting-edge technology, the I.C.T Odd Form Insertion Machine is built for long-term value, providing unparalleled flexibility and reliability.

 ※ PCB size: 70*70-300*500mm

 ※ Insertion Head: 2 / 4 / 6

 ※ Feeder Bank: Single / Double Side

 ※ Mas Component size: φ50 (35*35) mm;

 ※ Component Picking Method: Nozzle / Clamp

 ※ Insertion angle: 0-360°

 ※ Accuracy CPK：±0.05mm

Key Features and Benefits of I.C.T Odd Form Insertion Machine:

1. Advanced Programming and Data Sharing

• Offline Programming: Simplify setup with plug-in programming software that works on any external computer.

• Data Sharing: Share machine programs and production data (PCB size, component coordinates) across devices to streamline operations.

2. Precision and Efficiency

• Intelligent Calibration: Improve accuracy using precision algorithms and intelligent error correction.

• CPK Test Results: Achieve exceptional accuracy with CPK values ranging from 1.0 to 1.67.

• Multiple Algorithms for Component Identification: Ensure high-accuracy corrective analysis for a variety of odd-form components.

3. Flexible Component Handling

• Support for various feeders, including axial, radial, tray, and tube feeders.

• Adaptable for connectors, transformers, switches, coils, and more.

• Optional Insertion Bent Foot Module for improved soldering reliability.

4. Modular and Compact Design

• Modular structure for scalable production.

• Compact unit dimensions maximize factory floor efficiency.

Other Features:

Applications of I.C.T Odd Form Insertion Machine:

The I.C.T Odd Form Insertion Machine is designed to handle a variety of special-shaped components, including connectors, transformers, and more. With its specialized feeders, it can accommodate a wide range of materials, ensuring high-speed and efficient insertion.

Special Clamp Application:

In order to adapt to the diversity of special-shaped originals, according to the shape of different parts, the most suitable nozzle and gripper are designed to provide guarantee for high-speed plug-in machines.

With custom-designed nozzles and grippers tailored for high-speed, high-precision insertion, this machine ensures optimal performance for diverse special-shaped components.

Specifications of I.C.T Odd Form Insertion Machine:

Model	OFM-2	OFM-4	OFM-4D	OFM-6	OFM-6D
Insertion Head	2	4	4	6	6
Dimensions：mm	1050*1680*1870	1300*1700*2000	1550*1900*2100	1550*1900*2100	1300*1700*2000
Weight	1250KG	1650KG	1750KG	1800KG	1730KG
Operation System	Windows
Feeder Bank	Single Side		Double Side	Single Side	Double Side
Safety Grating (Door)	Standard Configuration
Air Supply	0.5-0.65MPa (ANR)
Max Power	4.5KW	5.4KW	6.3KW	6.3KW	5.4KW
Max Component Size	φ50 (35*35) mm			φ50 (35*35) mm	Φ30 (17*17) mm
Component Height	≤25mm	≤30mm	≤25mm	≤30mm	≤20mm
Component Picking Method	Nozzle / Clamp
Speed / One Component	0.8 S	0.7 S	0.7 S	0.6 S	0.6 S
Accuracy CPK≥1.0	±0.05mm
Insert Power	≤29.4N	≤98N	≤29.4N	≤29.4N	≤29.4N
Insert Component Object	Connector, Switch, Socket Transformer Coils, Ports, Capacitors, Resistors, IC, etc.
PCB Size (L*W)	70*70~ 300*500mm	70*70~ 410*500mm	70*70~ 450*400mm	70*70~ 410*350mm	70*70~ 410*350mm
PCB Thickness	0.6~2mm
Conveyor Type	Chain				Belt
Direction	L to R (Optional R to L)
Conveyor Section	3
SMEMA	Standard Configuration
* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.

More details, please Contact I.C.T  Now.

Feeder Options:

Choose from a wide range of feeder types to match your production needs:

Suitable Materials	Suitable Materials	Suitable Materials
Axial Tape Feeder	Horizontal lead braiding materials	Resistors, capacitors, fuses
Radial Tape Feeder	Vertical lead braiding materials	Capacitors, LEDs
Tray Feeder	Pallet incoming materials	ICs, transformers, coils
Tube Feeder	Pipe loading materials	VGA connectors, relays, transformers
Bowl Feeder	Bulk incoming materials	USBs, HDMI connectors, LEDs

All feeder systems are customizable to meet specific production requirements.

Why Choose the I.C.T Odd Form Insertion Machine?

1. Unmatched Flexibility

The modular design lets you adapt your production line to evolving needs, ensuring long-term value and ROI.

2. High Efficiency

Achieve up to 0.6 seconds per component insertion, maximizing throughput without compromising quality.

3. Global Support

With I.C.T`s comprehensive after-sales service, you`re guaranteed seamless installation, training, and technical support worldwide.

Elevate your PCB assembly process with the I.C.T Odd Form Insertion Machine. Contact us today for a consultation or a personalized quote.

I.C.T - Our Company

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About I.C.T: 

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I.C.T is a leading provider of factory planning solution. We have 3 wholly-owned factories, providing professional consultation and services for global customers. We have more than 22 years of eletronic overall solutions. We not only provide a complete set of equipment, but also provide full range of technical support and services, and give customers more reasonable professional advice. We help many customersv to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are to set up factories in LED, TV, mobile phone, DVB, EMS and other indutries all over the world. We are trustworthy.

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