Publish Time: 2025-02-09 Origin: Site
Smart TV Motherboard PCBA
For a PCB size of 230mm × 198mm, with approximately 500 components per board (2-panel configuration):
Smart TVs require highly complex and high-performance PCBs to ensure seamless functionality, including internet connectivity, AI-powered interfaces, and multi-device compatibility. As the industry transitions towards OLED, Mini LED, and Micro LED technologies, the demand for high-precision PCB manufacturing has significantly increased. A well-optimized SMT and DIP production line is essential to ensure the efficiency, quality, and reliability of TV PCBs in large-scale manufacturing.
To meet the growing demand for high-quality TV PCBs, we offer a fully automated SMT production line designed for precision and efficiency.
SMT Line for Smart TV
SMT Assembly Line for Smart TV
SMT line includes:
Solder Paste Preparation & Printing:
PCB Handling & Inspection:
High-Speed Placement Machines:
Reflow Soldering & Post-Solder Inspection:
Final Processing & Quality Control:
Workforce Requirements: Total: 4 personnel
1 Engineer
2 Insertion Operators
1 Quality Inspector
Example: For a PCB size of 230mm × 198mm, with approximately 500 components per board (2-panel configuration):
The SMT machine cycle time per large board: 150 seconds
Production rate: 24 large boards per hour (48 PCBs)
Energy consumption: 25KW/H, with factory gas consumption of 5-10m³/H
For through-hole component mounting, our DIP production line provides a reliable solution for high-volume Smart TV PCB manufacturing:
DIP Line for Smart TV
DIP Assembly Line for Smart TV
Assembly Line & Wave Soldering:
6-meter Conveyor Line
Workforce Requirements: Total: 16 personnel
1 Engineer
9 Insertion Operators
3 Post-Wave Repair Technicians
3 Functional Testers
1 Quality Inspector
Example: For a PCB size of 230mm × 198mm, with 24 through-hole components per board (2-panel configuration):
Using fixture with 340mm × 280mm dimensions
Wave soldering speed: 1200mm/min
Production rate: 320 PCBs per hour
Energy consumption: 7KW/H, with gas consumption of 3-5m³/H
Beyond SMT and DIP assembly, additional steps are essential to ensure the highest quality standards:
● Initial inspection of solder joints and component integrity using in-circuit testers.
● Initial inspection of solder joints and component integrity using in-circuit testers.
● Customized test fixtures required for different product models.
Firmware Programming & Functional Testing: (FCT Tester)
● TV PCBs require firmware programming based on product specifications.
● This can be performed either before SMT assembly via IC programmers or post-assembly during final functional testing.
Aging Test:
● Ensures long-term reliability of TV PCBs.
● Standard testing duration: 72 hours.
● Can be conducted using aging racks or simpler test setups.
With the rapid advancements in smart TV technology, an advanced SMT & DIP production line is crucial for manufacturing high-quality TV PCBs. Our one-stop smart factory solution provides end-to-end support, from PCB assembly machine and wave soldering to testing machine and quality assurance.
By leveraging cutting-edge automation and stringent testing procedures, we help manufacturers achieve high production efficiency, reliability, and cost-effectiveness in smart TV motherboard manufacturing.
For more information about complete smart factory solutions, feel free to contact us.
I.C.T
Overall 0-1 SMT Machine Solution for Whole Factory
For you we can provide Full SMT & DIP & Coating Line Solution with best quality and service.
More information about I.C.T please Contact US or Email info@smt11.com