I.C.T MES System Solution To Smart Factory

Introduction of MES System:

I.C.T Smart Factory solution can integrate management functions such as production scheduling, product tracking, quality control, equipment failure analysis, network report and so on on a unified platform. Using a unified database and network connection, it can provide workshop management information services for production department, quality inspection department, process department, logistics department and so on. MES system solution helps enterprises to implement complete closed-loop production, intelligent manufacturing and intelligent management by emphasizing the overall optimization of the manufacturing process.

Application of MES System:

The MES system can be used in SMT and DIP production equipment, and the devices that can be applied are: 

1. SMT Machine: Stencil Printer, Pick and Place Machine, Reflow Oven.

  2. DIP Machine: Automatic insterting Machine, Wave Soldering Machine, Selective Wave Soldering Machine. 

  3. Inspection Machine: AOI, SPI. 

  4. PCB Handling Machine: Loader and Unloader, Conveyor, Buffer etc. 

  5. PCB Protector: Coating Machine, Dispensing Machine, glue curing oven. 

  6. Traceability Equipment: Laser Marking Machine, Inkjet Printing Machine, Label Mounter.

Features of MES System:

1. Production process management: Products from the birth of the bar code to the whole production process, finished product delivery, the whole process without gap control; equipment error prevention and traceability; paperless electronic SOP; pull logistics and distribution.

2. Production scheduling management: effectively schedule production according to basic settings and constraints such as personnel, machine, line and product standard working hours. 

3. Whole process quality control: Through multi-level quality early warning mechanism to timely feedback, track and deal with quality anomalies in the production process; automatically analyze quality data and generate multi-dimensional quality analysis reports, such as SPC statistical analysis report; automatic early warning and downtime mechanism can effectively prevent the occurrence of batch quality problems. 

4. Visual management: Visual management tools monitor production progress, quality status, equipment status and efficiency in the whole process, feedback production problems in real time, and realize automatic push of electronic Kanban and mail. 

5. BI data Center: Through the unified BI data center platform, we can efficiently analyze the data collected in the production process and generate multi-level and multi-dimensional management reports, such as plan achievement rate, output rate, through rate, bad analysis report, equipment operation rate (OEE), personnel efficiency and material loss rate, etc. 

6. Equipment and fixture management: Based on the idea of lean TPM to carry out comprehensive control of equipment and fixture, reduce abnormal shutdown caused by equipment and mold failures, improve equipment OEE and improve production efficiency. 

7. Production traceability: Through the bar code, effectively achieve human, machine, material and other information positive direction traceability. 

8. Intelligent warehouse management: Through material bar coding, material IQC inspection, material collection, material delivery, material return, scrap, allocation, inventory and other efficient operations are carried out.

*Through the digitization of on-site manufacturing, a transparent real-time electronic display is formed. Display various Electronic display screen in turn through the slide mode, provide predictable data information, and grasp the production status in real time, Daily, hourly, weekly and monthly reports and analysis throughout the plant provide data support for daily production operations.

*Query data at the meeting or in real time, automatically send electronic reports by email according to the order number or based on the production situation, can determine the completion rate according to the set standard production capacity, and issue an unfinished reminder.

MES System Version Choice 

MES can be divided into three versions. You can choose different versions according to your own needs to achieve docking with different devices to achieve the scope of management. You can also choose the most basic version, gradually improve it, and upgrade. 

1. Standard Edition: Including System Management, Basic Modeling, Warehouse Management, Production Management, Quality Management, Report Electronic Display Screen, a total of 6 groups of functions and 33 modules, mainly used for production line management. 

2. Premium Edition: Including System Management, Basic Modeling, Warehouse Management, Production Management, Quality Management, Report Electronic Display Screen, a total of 6 groups of functions and 50 modules, mainly used for production line management, warehouse in and out material management. 

3. Enterprise Synergistic Version: Including System Management, Supplier Collaboration, Basic Modeling, Warehouse Management, Production Management, System Integration, Quality Management, Report Electronic Display Screen, a total of 8 groups of functions and 65 modules, mainly used for the internal operation of the entire company and the management of external suppliers.

MES System Functions

* I.C.T keeps working on quality and performance, specifications and appearance may be updated without particular notice.

* In addition to the main equipment, there are peripheral equipment configured by the main equipment.