Overall 0-1 SMT Machine Solution for Whole Factory
We provide comprehensive SMT solutions that cover every aspect of your production line. Whether you’re assembling small components or complex multi-layer PCBs, we customize the right pick and place machine for your specific requirements, ensuring maximum productivity and precision.
The JUKI pick & place machine RS-1R is a high-performance SMT (Surface Mount Technology) chip mounter designed to significantly enhance your production efficiency. Its advanced automation technology ensures fast and efficient component placement.
Versatility
This chip mounter machine offers exceptional flexibility in component handling. It can accommodate a wide range of component sizes and types, from small components to complex QFPs and BGAs, ensuring precise placement for diverse production needs.
High Precision
With its state-of-the-art vision system and precision positioning technology, the JUKI RS-1R chip mounter guarantees superior placement accuracy, reducing the rate of defective products and improving overall product quality.
Intelligent Optimization
The chip mounter equipment is equipped with intelligent scheduling and production optimization features, allowing it to adapt to changing production demands automatically. This minimizes manual intervention and maximizes your production efficiency.
User-Friendly
The user interface of JUKI RS-1R pick & place machine is intuitive and user-friendly, making it easy for operators to learn and use, reducing training costs and making the operation straightforward.
SMT Pick and Place Machine
I.C.T provides a wide range of SMT machine including JUKI, Yamaha, Hanwha, Panasonic SMT placement machine etc. to meet all your printed circuit board assembly requirements.
SMT placement machine will give you accurate mounting at high speed.
RS-1 JUKI Pick and Place Machine
Key Tools To Improve Production Line Efficiency
Class leading speed, up to 47,000 cph Newly developed “Takumi Head” with changing recognition sensor height Optimum line balance and highest throughput Wide component range from 0201 (metric) to large connectors and ICs Optimal for LED placement
Placement Accuracy: The RS-1R stands out with an impressive ±0.025mm placement accuracy, which is the best among these models. This is critical for high-precision applications, such as those involving very small components like 01005.
Small Component Capability: The ability to handle 01005 components gives it a clear edge over other machines in terms of precision assembly for small, high-density PCB designs. Dual-Lane Platform: The dual-lane platform supports simultaneous multi-tasking, which enhances throughput and efficiency in high-volume production lines.
Overall Advantage: JUKI is a clear leader in precision and small component capability, making the RS-1R ideal for high-accuracy, high-volume production environments that require handling of ultra-small components.
Specification of JUKI RS-1R:
Model
JUKI RS-1R
Maximum Component Size:
50mm x 50mm
Min Component Size:
01005 (mm)
Placement Accuracy:
±0.025mm
Placement Speed:
47,000 CPH
Platform Type:
Dual-lane platform (supports multi-tasking)
Component Types Supported:
From small components to large components
Head Configuration:
8 heads
Key Features: High precision, especially for ultra-small components like 01005; ideal for high-precision, high-volume environments.
Speed: The 40,000 CPH placement speed is the fastest in this comparison, offering exceptional throughput for high-volume production. Platform Type: Dual-lane platform, which boosts efficiency by processing multiple tasks simultaneously, ideal for large-volume production. Component Types Supported: Handles a variety of components, from 0201 to larger sizes, providing versatility for different types of production.
Long PCB Handling: Capable of handling extremely long PCBs (up to 1,500 mm in length), making it ideal for applications requiring large boards
Overall Advantage: The Hanwha SMT481Plus is perfect for high-volume environments, thanks to its speed and platform flexibility. It can handle large and small components with ease, making it suitable for a wide range of production needs.
Specification of Hanwha SM481Plus:
Model
Hanwha SM481Plus
Max Component Size:
50mm x 50mm
Min Component Size:
0201 (mm)
Placement Accuracy:
±0.03mm
Placement Speed:
40,000 CPH
Platform Type:
Dual-lane platform
Component Types Supported:
A wide range, including large components and small components
Head Configuration:
8 heads
Key Features: High-speed performance, versatile component handling, suitable for both large-scale and high-precision production lines.
Speed: With a placement speed of 46,000 CPH, the YSM10 is one of the fastest machines available, ideal for large-scale, high-volume production. Versatility: The single-lane platform supports a wide variety of components, but Yamaha's speed makes it particularly suited for environments where throughput is the top priority.
Overall Advantage: Yamaha’s speed makes it the go-to choice for large-scale production focused on maximizing throughput, particularly for high-speed applications.
Specification of Yamaha YSM10:
Model
Yamaha YSM10
Max Component Size:
50mm x 50mm
Min Component Size:
0201 (mm)
Placement Accuracy:
±0.04mm
Placement Speed:
46,000 CPH
Platform Type:
Single-lane platform
Component Types Supported:
Variety of components including large-sized components
Head Configuration:
8 heads
Key Features: High-speed performance, suitable for large-scale production with versatility in handling different components.
Modular Design: The modular design allows businesses to easily scale or upgrade their system, making it highly flexible for evolving production needs. Placement Accuracy: The ±0.03mm placement accuracy is ideal for a wide range of production environments, offering consistent quality.
Overall Advantage: The FUJI NXT III is an adaptable solution with a modular design, making it ideal for businesses that might need to change or expand their production setup over time.
Specification of FUJI NXT III：
Model
FUJI NXT III
Max Component Size:
50mm x 50mm
Min Component Size:
01005 (mm)
Placement Accuracy:
±0.03mm
Placement Speed:
40,000 CPH
Platform Type:
Dual-lane platform
Component Types Supported:
A wide range of components
Head Configuration:
8 heads
Key Features: Modular design, easy to upgrade, precise placement, suitable for various components.
Precision and Speed: With a ±0.025mm accuracy and 43,000 CPH speed, the ASM SIPLACE TX offers a balanced combination of precision and throughput, making it versatile for various production environments. Dual-lane Platform: Enhances productivity by processing multiple tasks simultaneously.
Overall Advantage: The ASM SIPLACE TX offers a strong balance of speed and accuracy, ideal for multi-component production lines requiring both precision and throughput.
Specification of ASM SIPLACE TX:
Model
ASM SILACE TX
Max Component Size:
50mm x 50mm
Min Component Size:
0201 (mm)
Placement Accuracy:
±0.025mm
Placement Speed:
43,000 CPH
Platform Type:
Dual-lane platform
Component Types Supported:
Various components, from small to large
Head Configuration:
8 heads
Key Features: High-speed and high-precision combination, suitable for multi-component production lines.
How to choose pick and place machine for Your SMT Factory?
Selecting the right pick and place machine (P&P machine) is crucial for your SMT production lines：
● Production Volume: Choose a machine based on whether you need high-speed for large volumes or flexibility for high-mix production.
● Component Compatibility: Ensure the machine can handle various component sizes, from tiny chips to larger parts.
● Accuracy & Speed: Look for high precision and fast placement to minimize defects and increase throughput.
● Ease of Use & Maintenance: Select a machine with user-friendly software and low maintenance needs.
● Budget: Balance cost with the necessary features to get the best return on investment.
Success Stories From Satisfied Customers
Whether you are looking for a fully automated SMT pick and place machine or I need a all-roundf SMT solutions, I.C.T can provide you with high quality SMT machines for your application with lifelong equipment technical support from our SMT technicians.
One-stop Smart Factory Solution for LED Lighting Manufacturing in Tajikistan
I.C.T Overseas Support to a New Smart Electric Meter Factory in Uruguay
I.C.T Global Technical Support for Automotive Electronics - Europe Station
WHY CHOOSE US
7*24 Hours Service
To ensure that the first time to solve customer after-sales problems.
Professional Techincal Team
Customized Solution according to customer requirements for smart factories
Localization Service
Local partner service or I.C.T engineer go to customer factory.
Remote Assistance
Connect to your equipment via secure channels, resolve issues without the need for an on-site visit.
Explore More Pick And Place Machines
With a selection of top-tier brands at your disposal, I.C.T offers the flexibility to choose the perfect pick and place machine that best suits your factory’s specific needs, ensuring you get the ideal combination of performance, reliability, and value.
Frequently Asked Questions About Pick and Place Machines
What Is A Pick And Place Machine?
Pick and place machines are essential tools in modern manufacturing, particularly in industries such as electronics, semiconductors, and PCB assembly. The smt machines automate the process of accurately picking up electronic components and placing them on printed circuit boards (PCBs) with precision.
In which industries is the Pick and Place Machine applicable?
The Pick and Place Machine is primarily used in the electronics manufacturing industry, including communication devices, consumer electronics, automotive electronics, and more. It plays a crucial role in SMT production lines, enhancing production efficiency and product quality.
What are the advantages of SMT machine?
The SMT Machine offers advantages such as high speed, high precision, and versatility. It can handle various types and sizes of components, improving production efficiency, reducing human errors, and lowering production costs.
How often does the SMT machine require maintenance?
The maintenance frequency depends on usage. It is generally recommended to conduct regular checks and clean the machine to ensure all components are operating correctly. Detailed maintenance guidelines can be found in the product manual.
Does the SMT machine support custom requirements?
es, we provide customization options to meet specific production needs. Please contact our sales team for more information on customized solutions.
What training and support services are available for the SMT Machine?
We offer comprehensive training and technical support services, including operation training, troubleshooting, and remote assistance. If you need, we can also go to your factory for Training and installation. We are committed to ensuring customers fully leverage the performance of the SMT Machine.
Precision and Accuracy: SMT pick & place machines are designed to handle a wide range of electronic components with exceptional precision. Their ability to position components accurately is critical for the reliability and functionality of the final products.
Speed and Efficiency: The smt machines operate at high speeds, enabling rapid and consistent component placement. This efficiency is vital for high-volume manufacturing, where manual assembly would be significantly slower and prone to errors.
Versatility: SMT Pick & place machines are versatile and can accommodate various component types, sizes, and orientations. This flexibility allows them to adapt to different production requirements and component variations.
Labor Reduction: Automation with SMT pick & place machines reduces the reliance on manual labor, lowering labor costs, and minimizing the risk of errors or fatigue-related mistakes.
Increased Throughput: Pick and place machines substantially boost the number of PCBs processed per hour, resulting in higher overall production throughput. This enables manufacturers to meet customer demands more effectively.
Consistent Quality: These machines ensure that components are placed accurately and consistently, reducing the likelihood of defects and the need for rework. Consistency in quality leads to fewer product failures and returns, enhancing customer satisfaction.
Reduced Downtime: Pick and place machines can work continuously without breaks and have minimal setup time between production runs. This minimizes downtime and keeps the manufacturing process running smoothly and efficiently.
Cost Savings: Despite the initial investment in pick and place machines, they offer significant long-term cost savings through reduced labor costs, decreased defects, and increased productivity. These cost savings contribute to improved profitability for the customer.
Scalability: Pick and place machines can be scaled to match changing production needs, making them adaptable for both small and large-scale manufacturing operations. This scalability ensures that customers can adjust their production capacity as demand fluctuates.
What Our Customers Worry About
We know that choosing the right Pick and Place Machine can be a big decision, and our customers often have concerns. To help you feel confident in your choice, we’ve answered some of the most common questions we get asked. If you still have concerns, our team is always here to assist you.
Question:Can Hanwha HL2 make a 1.7M long hard LED light strip?
Answer: The standard machine can make 1.2M, 1.7M needs to be customized.
Question：What is the ATC36 of JUKI RS-1R?
Answer：It is an optional item for the nozzle slot, which is specially used for customizing large nozzles. The ATC that comes with it is usually enough.
Question:Does Hanwha SM481 have a universal nozzle for the lens in the picture?
Answer: There is no universal nozzle for lens suction, and the nozzle needs to be customized according to the drawing.
Question:Does JUKI RS-1R have a CATC matrix tray solution that can hold 5 or more trays?
Answer: CATC is the machine's optional automatic tray function.
Question:What is JUKI RS-1R TR-6? What specific models are there?
Answer: TR-6 is an option for RS-1R, called an automatic pallet cabinet. The specific models are TR6SNV and TR6DNV.
Question:Can the ETF8D feeder be used on the RS-1R?
Answer: The ETF8D is a JUKI3000 series feeder and is not suitable for the RS-1R machine.
Question:Can the SM481Pus be customized with a nozzle and lens lamp beads?
Answer: Yes, It can be customized.
Question: Previously, the JUKI high-speed placement machine KE-3020AL, which one can replace this model?
Answer: JUKI RS-1R
Question:Are the flying camera SM-MP25 and the fixed camera SM-CCD-MP45 standard or optional?
Answer: Both the fixed camera and the flying camera are standard on the 482plus and 481plus.
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