I.C.T-OFM | Advanced Odd Form Insertion Machine

I.C.T Advanced Odd Form Inserter Machine

The I.C.T Odd Form Insertion Machine is an innovative, high-performance solution designed to address the challenges of special-shaped component insertion in PCB assembly. Combining speed, versatility, and efficiency, this machine ensures seamless integration into your production line without compromising overall productivity. With modular design and cutting-edge technology, the I.C.T Odd Form Insertion Machine is built for long-term value, providing unparalleled flexibility and reliability.

 ※ PCB size: 70*70-300*500mm

 ※ Insertion Head: 2 / 4 / 6

 ※ Feeder Bank: Single / Double Side

 ※ Mas Component size: φ50 (35*35) mm;

 ※ Component Picking Method: Nozzle / Clamp

 ※ Insertion angle: 0-360°

 ※ Accuracy CPK：±0.05mm

Key Features and Benefits of I.C.T Odd Form Insertion Machine:

1. Advanced Programming and Data Sharing

• Offline Programming: Simplify setup with plug-in programming software that works on any external computer.

• Data Sharing: Share machine programs and production data (PCB size, component coordinates) across devices to streamline operations.

2. Precision and Efficiency

• Intelligent Calibration: Improve accuracy using precision algorithms and intelligent error correction.

• CPK Test Results: Achieve exceptional accuracy with CPK values ranging from 1.0 to 1.67.

• Multiple Algorithms for Component Identification: Ensure high-accuracy corrective analysis for a variety of odd-form components.

3. Flexible Component Handling

• Support for various feeders, including axial, radial, tray, and tube feeders.

• Adaptable for connectors, transformers, switches, coils, and more.

• Optional Insertion Bent Foot Module for improved soldering reliability.

4. Modular and Compact Design

• Modular structure for scalable production.

• Compact unit dimensions maximize factory floor efficiency.

Other Features:

Insertion Bent Foot Module

Some models can be equipped with components lead bent to

realize automatic bent lead after component plug-in, so as to

prevent the floating phenomenon during component welding.

The lead diameter of the bent foot shall be less than 1.0mm,

and the length of the leaking lead shall be not less than 2mm.

Applications of I.C.T Odd Form Insertion Machine:

The I.C.T Odd Form Insertion Machine is designed to handle a variety of special-shaped components, including connectors, transformers, and more. With its specialized feeders, it can accommodate a wide range of materials, ensuring high-speed and efficient insertion.

Special Clamp Application:

In order to adapt to the diversity of special-shaped originals, according to the shape of different parts, the most suitable nozzle and gripper are designed to provide guarantee for high-speed plug-in machines.

With custom-designed nozzles and grippers tailored for high-speed, high-precision insertion, this machine ensures optimal performance for diverse special-shaped components.

Specifications of I.C.T Odd Form Insertion Machine:

More details, please Contact I.C.T  Now.

Feeder Options:

Choose from a wide range of feeder types to match your production needs:

All feeder systems are customizable to meet specific production requirements.

Why Choose the I.C.T Odd Form Insertion Machine?

1. Unmatched Flexibility

The modular design lets you adapt your production line to evolving needs, ensuring long-term value and ROI.

2. High Efficiency

Achieve up to 0.6 seconds per component insertion, maximizing throughput without compromising quality.

3. Global Support

With I.C.T`s comprehensive after-sales service, you`re guaranteed seamless installation, training, and technical support worldwide.

Elevate your PCB assembly process with the I.C.T Odd Form Insertion Machine. Contact us today for a consultation or a personalized quote.